1 - F/X artist Eric Porn secures a kevlar panel to a base and constructs mold box walls using paint sticks and glue.

2 - Mold Max 30® Part A and Fast Cat® catalyst are measured and mixed.

3 - Fast catalyst helped mold rubber cure under cool conditions.

4 - Because there is no vacuuming equipment available to de-gas the Mold Max® silicone rubber, Eric pours it from an exaggerated height ,forming a long stream to pull air bubbles out.

5 - Mold Max™ 30 mold is peeled away from the plastic pane model. Because the mold is fresh, resin poured into it now would be inhibited and result in a sticky, gummy surface.

6 - Since time is money, the mold is placed in a hot box with heater for post curing.

7 - A thermometer monitors the temp. See Smooth-On TB for making hotbox.

8 - The mold is leveled on a table lined with disposable plastic sheeting.

9 - Part A of Smooth-On's SMASH!® Plastic are poured into the measuring container.

10 -  An equal amount of Part B is measured out and the two parts are mixed.

11 - The SMASH!® Plastic is poured into one corner of the mold and allowed to seek its own level.

12 - At least 3 people are needed for demold as the plastic is pulled and the mold falls away from the SMASH! Plastic window pane.

13 - The piece is ready for breaking, and is handled carefully.

14 - The piece is installed into a transportable frame and moved into the set.

15 - Eric inspects the piece before filming the shot.