
1 - Begin with an original finger coral model.
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2 - A rigid piece of clear acrylic is used as a mounting board.
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3 - Since the coral model is not free standing, a base needs to be created out of non-sulfur based modeling clay. The clay base will stabilize and balance the model during mold making process.
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4 - An oval pancake shape, proportional in size to the coral model, is created out of clay and pressed securely onto the acrylic board.
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5 - The coral model is centered and embedded into the modeling clay.
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6 - Add texture to the clay base using a broken popsicle stick. Texture in clay base can be made to match texture in finger coral.
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7 - Liquid mold rubber will be poured over this model and allowed to cure as a solid block of rubber. Once the rubber cures, the original model is extracted by cutting the block of rubber using a razor knife. The cut line must be marked on the model before pouring rubber.
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8 - Use a Sharpie permanent marker to draw a parting line on the original where you intend to cut the mold when it is time to demold the original.
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9 - Since the original has a lot of detail, a soap-based release agent will get into the crevices better. Combine 2 parts isopropyl alcohol and 1 part dish washing soap.
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10 - Mix the alcohol and soap together until blended thoroughly.Stipple the release agent into the detail of the original model. Let dry a minimum of 30 minutes.
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11 - Use a brush to lightly stipple the agent to the surface of the original.
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12 - Acrylic is used to build the mold box. Position mold box sides so that the walls are at least ½ inch (1 cm) away from outer most points of the coral model. Leave 1/2 inch (1 cm) clearance over the highest point of the model.
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13 - Hot glue the edges of the mold walls to the base board.
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14 - Be sure the walls are completely sealed to prevent the silicone from leaking out of the seams.
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15 - Continue hot gluing until all the walls are built.
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16 - Use a mold strap reinforce glue line and hold all mold walls together.
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17 - Sealed, strapped and ready for the mold rubber to be poured.
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18 - Mold Star 15 is used to make the mold. It is mixed 1 part A to 1 part B by volume.
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19 - Dispense part A.
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20 - Dispense an equal part of B.
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21 - Combine both parts A and B into a larger mixing container and mix thoroughly until there are no color streaks.
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22 - Mold Star 15 has a pot life of 50 minutes. It does not need to be vacuum degassed.
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23 - Pour the rubber into the lowest part of the mold box in a long, thin stream.
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24 - Pour rubber in a single spot and let it rise over the model, finding its own level.
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25 - After the rubber cures for 4 hours, remove the mold walls.
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26 - Lift the entire mold to separate it from the base.
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27 - Remove clay base.
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28 - You will need to cut your mold open in several areas in order to demold your original piece. It is helpful to have a friend help hold the mold open while cutting. Follow the guide lines that you drew on the original model.
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29 - You will need to cut in between each finger to allow for an easier demold.
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30 - Continue cutting just enough so that you can demold your original.
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31 - The mold captured all the detail from the original model.
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32 - For rigid support, place 2 of the molds walls on either side of the mold, pressing the seams together tightly.
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33 - Strap the acrylic mold walls to hold the mold together tightly with even pressure. The mold is now ready for casting.
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34 - Smooth-Cast 325 COLORMATCH urethane resin and Ignite fluorescent color pigments are used to make the casting.
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35 - Dispense part A.
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36 - Dispense an equal part of B.
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37 - Pre-mix the Ignite orange pigment.
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38 - Mix the Ignite orange into part B until there are no color streaks.
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39 - Transfer pigmented part B into a larger mixing container. Pour part A into part B.
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40 - Thoroughly mix parts A and B together for 90 seconds. Smooth-Cast 325 has a 2.5 minute pot life.
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41 - Pour resin into mold cavity.
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42 - Let cure for at least 20 minutes.
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43 - Remove the mold strap and acrylic mold walls.
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44 - Mold Star 15 has good tear strength and easily flexes open.
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45 - Slowly pull and wiggle your casting out of the mold.
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46 - Demolded casting is an exact replica of the original.
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47 - Placing the finger coral casting in the aquarium. The base that was created stabilizes the casting.
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48 - The realistic finger coral glows under fluorescent light and is a beautiful addition to your aquascape.
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49 - Coral castings with varying amounts of Ignite and SO-Strong pigments.
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50 - Coral castings under UV (black) light.
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51 - View our other videos and galleries to learn how you can create a variety of sea creatures for your aquarium. The possibilities are endless!
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