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Stamped Concrete: The Best Kept Design Secret
 
Kingdom Products (Throop, PA) knows the advantages of using rubber stamps to create concrete magic. Used on small and large projects, Kingdom Products has refined stamping concrete to an art. Among other advantages, stamping concrete allows Kingdom to deliver true value to their customers and maximize profits at the same time. What mold rubber does Kingdom Products use to make concrete stamps? Why Smooth-On, of course!

Advantages of Stamping Concrete:

•  Limitless design options for creating custom shapes, colors and textures.

•  Make your stamped concrete look exactly like brick, flagstone, river rock, wood and more.

•  Project Versatility - stamp concrete indoors or out to beautify courtyards, pool decks, driveways, stairways, patios and more.

•  Lower labor and material costs

•  Time Savings – Complete any project in a fraction of the time vs. laying brick, stone, etc.

•  Lasting Durability – concrete lasts for years and wears better than other options.
 
Special Thanks to Bart Sacco of Kingdom Products. Visit: www.kingdom-products.com
 
PMC®-780 is a high performance urethane rubber that offers exceptional strength, durability and abrasion resistance. Capture an impression of any stone surface, down to the finest detail. Cured rubber is firm yet flexible, making it ideal for most concrete stamp applications. PMC®-780 stamps that are properly cared for will last for years of service.
 
 Project goal: transform a disused service entrance into an inviting stamped concrete walkway.

1 - Project goal: transform a disused service entrance into an inviting stamped concrete walkway.
 To create the stamp, four 12''x12''x1'' stone pavers are used as a model. The pavers must first be sealed with Sonite Wax®

2 - To create the stamp, four 12''x12''x1'' stone pavers are used as a model. The pavers must first be sealed with Sonite Wax®
 Mold box is built around stones in an offset pattern.

3 - Mold box is built around stones in an offset pattern.
 Textured grout is made with clay and a stiff brush.

4 - Textured grout is made with clay and a stiff brush.
 Universal Mold Release® is applied over the pavers and the mold box.

5 - Universal Mold Release® is applied over the pavers and the mold box.
 Nylon straps are suspended. These serve as handles on the finished stamp.

6 - Nylon straps are suspended. These serve as handles on the finished stamp.
 PMC®-780 Urethane Rubber Compound. Mix ratio is 2A:1B by weight or volume.

7 - PMC®-780 Urethane Rubber Compound. Mix ratio is 2A:1B by weight or volume.
 PMC®-780 is pigmented orange using SO-Strong® color tints.

8 - PMC®-780 is pigmented orange using SO-Strong® color tints.
 PMC®-780 is mixed thoroughly.

9 - PMC®-780 is mixed thoroughly.
 PMC®-780 is poured over the stone paver pattern.

10 - PMC®-780 is poured over the stone paver pattern.
 PMC®-780 is allowed to cure for 48 hours at room temperature (73°F, 23°C).

11 - PMC®-780 is allowed to cure for 48 hours at room temperature (73°F, 23°C).
 Once rubber cures, the stamp can be removed

12 - Once rubber cures, the stamp can be removed
 Stamp is demolded.

13 - Stamp is demolded.
 At the job site: a backhoe is used to excavate the existing stone walkway.

14 - At the job site: a backhoe is used to excavate the existing stone walkway.
 Wood is used to create form walls to contain the poured concrete.

15 - Wood is used to create form walls to contain the poured concrete.
 Ready mix concrete is poured at the job site.

16 - Ready mix concrete is poured at the job site.
 Concrete is screeded.

17 - Concrete is screeded.
 A color hardener is applied prior to stamping.

18 - A color hardener is applied prior to stamping.
 The color hardener is smoothed with a bull float.

19 - The color hardener is smoothed with a bull float.
 Multiple stamps are created and used for a single job.

20 - Multiple stamps are created and used for a single job.
 Stamps are positioned and hand-tamped to imprint the pattern on the elastic concrete slab surface.

21 - Stamps are positioned and hand-tamped to imprint the pattern on the elastic concrete slab surface.
 Revealing the imprinted texture.

22 - Revealing the imprinted texture.
 A special grout tool is used to fix minor imperfections.

23 - A special grout tool is used to fix minor imperfections.
 The slab is stained and sealed.

24 - The slab is stained and sealed.
 Once the slab has fully cured, the wooden form walls can be removed.

25 - Once the slab has fully cured, the wooden form walls can be removed.
 Landscaping adds to the inviting look of the new walkway.

26 - Landscaping adds to the inviting look of the new walkway.
 The finished walkway. Stamped concrete will last for years and is low maintenance.

27 - The finished walkway. Stamped concrete will last for years and is low maintenance.


How to Make a Custom Concrete Stamp out of Urethane Rubber

Watch more video online at Youtube

                   
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2000 Saint John Street, Easton PA 18042 | Order Desk: 800.762.0744 | Fax: 610.252.6200 | Tech Help: 800.381.1733 or 484.546.0466

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