
1 - This huge alligator snapper is a rare taxidermy specimen |

2 - Position the specimen on a piece of plywood. Leave ample working room around the edges. |

3 - Place specimen in freezer. Check and adjust frequently until desired position is achieved. Freeze solid. |

4 - Accelerate Mold Max® 30 with Fast Cat® 30. Rubber is applied in 3 layers to the bottom and all undercuts. |

5 - Repeat the 3-coat process on the topside. |

6 - Fill all cracks and depressions completely. You can use light air pressure to blow silicone into all the detail. |

7 - Add to thickness of mold. THI-VEX® thixotropic additive is used to thicken rubber. |

8 - Create an open mouth insert. First, apply release agent to the inside of the mouth and all surrounding silicone. |

9 - Fill mouth about half way with thickened rubber. Insert wooden peg and hold until rubber partially sets. |

10 - Fill remaining void in mouth with more accelerated rubber. Overlap the edges around lip line. |

11 - Determine the location of parting lines and build shims to separate the mother mold sections. |

12 - Apply two liberal coats of Mann Ease Release® 200 and Sonite Wax® to all surfaces. |

13 - Put the first layer of 1-1/2 oz matte on the original. Wet with resin and press in with brush to remove air bubbles. |

14 - Apply 10 ounce cloth and wet well with resin. |

15 - Finally, put the last layer of 1-1/2 oz matte in place and wet completely. |

16 - Demold the original specimen once the rubber and mother mold have fully cured. |

17 - The casting will be made with an outer shell of resin backfilled with an expanding urethane foam. First, Smooth-Cast® 320 is mixed and poured into the mold. |

18 - The mold is then rotated by hand, allowing the Smooth-Cast® 320 to evenly coat the entire surface of the mold while curing. |

19 - Once the Smooth-Cast® 320 has cured (approximately 10 minutes), Foam-iT!® 5 expanding urethane foam is poured into the cavity. This rigid foam expands 10 times its original volume, making castings lightweight and cost effective with great durability. |

20 - Thoroughly clean any mold release from the reproduction with acetone. |

21 - Casting is ready to be primed and painted. |

22 - Finished piece is an exact replica of the original specimen. |

23 - Snapping turtle (upper left), alligator eggs (center) and alligator were all cast in Smooth-On products. This award-winning display was created for The World Taxidermy Championships. |