Cosplay

Cosplay

Smooth-On liquid rubbers, plastics, foams, coatings and other materials are perfect for cosplay costuming. Make your own long lasting helmets, armor, props, masks, replicas and more.

Our Smooth-Cast series of resins are easy to use, 1:1 mix ratio materials which create high strength prop castings. Clear resins can be used to create optically clear lenses, gems and more. Coating foam with Epsilon™ Pro or Urecoat™ gives carved or sculpted foam pieces an impact resistant, high strength finish. Our Free Form™ AIR epoxy putty can be used to fabricate lightweight armatures or finished pieces.

Looking to finish 3D printed pieces for a costume? XTC-3D™ is the industry standard for self-leveling coating for 3D prints. Using XTC-3D™ results in a 3D printed piece which is impact resistant and has a smooth surface. Build lines are nearly eliminated.

Featured Step-by-Step How-To's

video

Cosplay Tutorial: How To Sculpt a Hellboy Fist Model for Moldmaking

Cosplay Tutorial: How To Sculpt a Hellboy Fist Model for Moldmaking

Smooth-On fan Jon N. models a large "Hellboy" inspired fist for cosplay

 View How-To Article

video

Cosplay Tutorial: How to Make a Silicone Brush Mold for a Hellboy Fist

Cosplay Tutorial: How to Make a Silicone Brush Mold for a Hellboy Fist

Smooth-On fan Jon N. shows how he makes a mold for a large "Hellboy" inspired fist for cosplay.

 View How-To Article

video

Cosplay Tutorial: How To Cast a Flexible Foam Hellboy Fist

Cosplay Tutorial: How To Cast a Flexible Foam Hellboy Fist

Smooth-On fan Jon N. uses FlexFoam-iT! X to make a durable, lightweight "Hellboy" inspired fist for cosplay.

 View How-To Article

video

How To Make a Wonder Woman Cosplay using UreCoat

How To Make a Wonder Woman Cosplay using UreCoat

How to make costume armor using craft foam and Smooth-On's UreCoat

 View How-To Article

video

How To Mold a Prop Shield For Cosplay

How To Mold a Prop Shield For Cosplay

Jon N. shows us how he creates a mold for his Thundercats shield.

 View How-To Article

video

Tested Presents ‑ How To Slush Cast a Prop Helmet

Tested Presents ‑ How To Slush Cast a Prop Helmet

Frank Ippolito shows you how to create a hollow resin cast of a helmet

 View How-To Article

video

How To Make an Impact Resistant Cosplay Prop Viking Shield Using UreCoat™

How To Make an Impact Resistant Cosplay Prop Viking Shield Using UreCoat™

This video tutorial shows how to make a prop shield for theater or cosplay using pourable foam and UreCoat® urethane coating.

 View How-To Article

How To Create Lightweight Theatrical Costume Armor

How To Create Lightweight Theatrical Costume Armor

Andreas Moravec demonstrates a technique for creating theatrical armor using Rebound™ 25 silicone and Smooth Cast® resins

 View How-To Article

How To Make a Joker Style Silicone Scar Appliances

How To Make a Joker Style Silicone Scar Appliances

A detailed description of molding and casting these popular silicone appliances.

 View How-To Article

See More

View All How-To Videos and Galleries 

What People Have Done With These Materials

Daft Punk Helmet by Volpin Props

Daft Punk Helmet by Volpin Props

This helmet was the fruit of 17 months of work.

 View Feature Article

Jeff Birch's 'DESTRO' Mask Project

Jeff Birch's 'DESTRO' Mask Project

Jeff's research into moldmaking and casting materials went a long way towards making his project a huge success.

 View Feature Article

Toronto Fans Go Wild for Hockey Character Costumes by David Pea

Toronto Fans Go Wild for Hockey Character Costumes by David Pea

When the Toronto Maple Leafs NHL hockey team needed eye-catching costumes for their 3 new mascots, they needed only to look in the backyard.

 View Feature Article

Universal Designs Pushes The Envelope Of Costuming

Universal Designs Pushes The Envelope Of Costuming

UD Replicas makes amazing costumes using Smooth-On materials.

 View Feature Article

Real-Life LEGO MiniFig Cosplay

Real-Life LEGO MiniFig Cosplay

Learn How Frank Ippolito Created This Weird Ecoflex® Silicone Mask

 View Feature Article