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Smooth-Cast™ 61D

Smooth-Cast™ 61D vs. Metal‌set™ A4

Semi-Rigid Urethane Casting Resins

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Metal‌set™ A4

Smooth-Cast™ 61D vs. Metal‌set™ A4Smooth-Cast™ 61D

High performance epoxy adhesive

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Key Differences

Product Type
  • Urethane Resins
  • Adhesives
Mixed Viscosity430 cpsPaste
Pot Life7 minutes22 minutes
Cure Time60 minutes16 hours
Barcol 935 Hardness71
Shore D Hardness61
Specific Volume26.4 cu. in./lb.19.5 cu. in./lb.
ColorTranslucent WhiteMetallic
Elongation @ Break100 %1.2 %
Disclaimer
Although we do our best to ensure accuracy, Smooth-On offers no warranties, promises, and/or representations of any kind, either expressed or implied, as to the accuracy, completeness, or reliability of the information contained on this Compare Tool, nor suitability of the information contained herein to your particular circumstances. Smooth-On assumes no liability for losses or damages of whatever nature (direct, indirect, consequential or other) associated with your use, or inability to use, the Compare Tool, or from your use (or failure to use) the information contained herein. Other useful tools include product technical bulletins and our extensive FAQ section. You can also contact our technical support team.

All Technical Data

Smooth-Cast™ 61DMetal‌set™ A4
Product Type
  • Urethane Resins
  • Adhesives
Mixed Viscosity430 cpsPaste
Mix Ratio By Volume1A:1B1A:1B
Mix Ratio By Weight100A:93B1A:1B
Pot Life7 minutes22 minutes
Cure Time60 minutes16 hours
Barcol 935 Hardness71
Shore D Hardness61
Specific Gravity1.05 g/cc1.43 g/cc
Specific Volume26.4 cu. in./lb.19.5 cu. in./lb.
ColorTranslucent WhiteMetallic
Tensile Strength2,420 psi3,600 psi
Tensile Modulus165,000 psi
Elongation @ Break100 %1.2 %
Compressive Strength7,500 psi
Compressive Modulus160,000 psi
Shrinkage0.012 in. / in.
Heat Deflection Temp180 °F
Sag Resistance1/4 in.
Thermal Conductivity0.418 W/M*K

Product Description

Smooth-Cast™ 61D

The Smooth-Cast™ Semi-Rigid line of low-cost semi-rigid urethane casting resins cure quickly to semi-rigid plastics that offer exceptional strength and impact resistance.

New Formulations – New Look!
Smooth-Cast™ 61D
is newly reformulated with a translucent white appearance and improved physical properties. All Smooth-Cast semi rigids are now mercury free and phthalate free. These plastics are easy-to-use (mix ratio is 1A:1B by volume) and have low viscosities for minimal bubble entrapment. Vibrant colors are possible by adding SO-Strong™, UVO™ or Ignite™ colorants.

These semi-rigid plastics are good for making impact resistant prototypes, models, toys, props, climbing holds, etc. 

Click here for more Smooth-Cast™ resin products.

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Metal‌set™ A4

Metalset™ A4 is a powerful epoxy adhesive that has been used for years by all branches of the U.S. Military as well as every major airline and auto manufacturer in the world. Metalset™ A4 is used for hundreds of industrial bonding applications and offers excellent adhesion to porous or non-porous surfaces. It can be applied to vertical surfaces without sagging and cures overnight with negligible shrinking.

Once cured, Metal‌set™ A4 offers good machining qualities (sanding, drilling, tapping), and resists alkalies, dilute acids and solvents. Applications include stopping leaks in pipes, valves and tanks (i.e. car gas tanks), bonding like and unlike surfaces, filling metal joints, dents, etc., anchoring bolts in wood, concrete, and repairing metal surfaces.

Bell Spec - Metalset A4 meets all quality requirements and can be certified to Bell Spec 299-947-099 Rev. D (see below for details)

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