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Smooth-Cast™ 61D

Free Form™ AIR vs. Smooth-Cast™ 61D

Semi-Rigid Urethane Casting Resins

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Key Differences

Product Type
  • Urethane Resins
  • Epoxy Putties
Mixed Viscosity430 cpsDough
Shore D Hardness6150
Specific Volume26.4 cu. in./lb.61.6 cu. in./lb.
ColorTranslucent WhiteGrey
Disclaimer
Although we do our best to ensure accuracy, Smooth-On offers no warranties, promises, and/or representations of any kind, either expressed or implied, as to the accuracy, completeness, or reliability of the information contained on this Compare Tool, nor suitability of the information contained herein to your particular circumstances. Smooth-On assumes no liability for losses or damages of whatever nature (direct, indirect, consequential or other) associated with your use, or inability to use, the Compare Tool, or from your use (or failure to use) the information contained herein. Other useful tools include product technical bulletins and our extensive FAQ section. You can also contact our technical support team.

All Technical Data

Smooth-Cast™ 61DFree Form™ AIR
Product Type
  • Urethane Resins
  • Epoxy Putties
Mixed Viscosity430 cpsDough
Mix Ratio By Volume1A:1B1A:1B
Mix Ratio By Weight100A:93B1A:1B
Pot Life7 minutes
Cure Time60 minutes
Shore D Hardness6150
Specific Gravity1.05 g/cc0.45 g/cc
Specific Volume26.4 cu. in./lb.61.6 cu. in./lb.
ColorTranslucent WhiteGrey
Tensile Strength2,420 psi
Elongation @ Break100 %
Shrinkage0.012 in. / in.
Heat Deflection Temp140 °F
Buoyant Force10.4 lb/ft³

Product Description

Smooth-Cast™ 61D

The Smooth-Cast™ Semi-Rigid line of low-cost semi-rigid urethane casting resins cure quickly to semi-rigid plastics that offer exceptional strength and impact resistance.

New Formulations – New Look!
Smooth-Cast™ 61D
is newly reformulated with a translucent white appearance and improved physical properties. All Smooth-Cast semi rigids are now mercury free and phthalate free. These plastics are easy-to-use (mix ratio is 1A:1B by volume) and have low viscosities for minimal bubble entrapment. Vibrant colors are possible by adding SO-Strong™, UVO™ or Ignite™ colorants.

These semi-rigid plastics are good for making impact resistant prototypes, models, toys, props, climbing holds, etc. 

Click here for more Smooth-Cast™ resin products.

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Free Form™ AIR

Free Form™AIR is an extremely lightweight epoxy putty suitable for an infinite variety of industrial and art-related applications. This is a low-odor, low shrinkage putty that is unique, inexpensive and easy to use. Free Form™AIR is mixed by hand with a 1A:1B by volume or weight mix ratio. It offers a long working time and cures overnight at room temperature to a hard, rigid epoxy that is very strong. Cured Free Form™AIR is so lightweight, it will float in water. It can be sanded, shaped, and drilled. It will readily accept any paint. Free Form can also be color pigmented with UVO™ or Ignite™ colorants.

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