Concrete Mold Making & Casting

Concrete Mold Making & Casting

Concrete casting pros from around the world know Smooth-On liquid rubber products as the industry standard for making rubber molds that have the abrasion resistance and tear strength needed to keep production moving. Casting concrete into rubber molds made with Smooth-On rubber lets you make perfect copies of any original every time!

Smooth-On rubbers can be applied right at the job site. They can be brushed on, poured on, or sprayed onto a model. Molds are ready for casting in a day and last in production...saving you time, labor, and material costs.

Explore Our Concrete Catalog Online ›

Smooth-On also offers a variety of concrete additives and specialty bagged mixes. Forton VF-774 is a PCI-certified polymer additive used in GFRC mixes, producing better physical properties and longer life. In addition, concrete artisans have come to know Buddy Rhodes Products as an industry standard for high-performance concrete countertops and decorative elements.

Learn about our new Moldmaking For Production Casting Of Concrete Seminar here ›

What People Have Done With These Materials

Restoring Concrete Lions Using Spray Rubber

Restoring Concrete Lions Using Spray Rubber

Repairing giant lions on The William H. Taft Memorial Bridge in Washington, DC

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Restoring Large Concrete Panels At Garfield Park Field House

Restoring Large Concrete Panels At Garfield Park Field House

The Project: Replace large deteriorating dome panels at Garfield Park in Chicago.

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Adding A Creative Spark To Fireplace Surrounds

Adding A Creative Spark To Fireplace Surrounds

Colleen Boddez’ unique ability to fuse architecture and sculpture turns ordinary fireplace surrounds into extraordinary works of art, making them the centerpiece of any home.

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Caribbean Cast Stone Adds Touch of Class to Plaza In Puerto Rico

Caribbean Cast Stone Adds Touch of Class to Plaza In Puerto Rico

Caribbean Cast Stone, Inc. began construction on a new $10 million plaza in Rio Grande, Puerto Rico.

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K & T Stoneworks on Top of Their Game with EZ-Spray® Jr Urethane

K & T Stoneworks on Top of Their Game with EZ-Spray® Jr Urethane

K&T Stoneworks of West Palm Beach, FL delivers the highest quality and most exquisite custom cast stone available.

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FORTON VF-774 GFRC Projects by Willis Construction Co. Inc.

FORTON VF-774 GFRC Projects by Willis Construction Co. Inc.

Willis Construction is one of the leading Architectural Precast Concrete manufacturers and installers in the Western United States.

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FORTON VF-774 GFRC Projects by Walters & Wolf Precast.

FORTON VF-774 GFRC Projects by Walters & Wolf Precast.

Walters & Wolf is a West-Coast leader in premier cladding services.

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FORTON VF-774 GFRC Projects by Formglas Products Ltd.

FORTON VF-774 GFRC Projects by Formglas Products Ltd.

With a 5 decade history, Formglas creates custom fabricated solutions for precision-engineered and sustainable architectural products.

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Customer Spotlight - Taller de Prefabricados

Customer Spotlight - Taller de Prefabricados

José Hormiga, owner of Taller de Prefabricados, invited us to his facilities and walked us through his history and some of his projects.

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Step-by-Step How-To Articles

How To Make a Custom Concrete Bench

How To Make a Custom Concrete Bench

Benchmark's recent job for Penn State University involved making a custom concrete bench. Mr. Rohn once again turned to VytaFlex for the mold rubber.

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video

Reproducing a 3D Sculpture Using Brush-On® 40 Mold Rubber

Reproducing a 3D Sculpture Using Brush-On® 40 Mold Rubber

Making a brush-on mold of a 3-dimensional sculpture is an effective and inexpensive method that can be used to...

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video

Making a Concrete Stamp Using Urethane Rubber

Making a Concrete Stamp Using Urethane Rubber

Project goal: transform a disused service entrance into an inviting stamped concrete walkway.

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Creating a Rebound™ 25 Mold to Cast a GFRC Banyan Tree

Creating a Rebound™ 25 Mold to Cast a GFRC Banyan Tree

Pretecno engineer Jose Hormiga developed a way to bring an organic feel to some of the company's latest building projects.

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Casting Concrete Stone Veneer Using Vytaflex® Mold Rubber

Casting Concrete Stone Veneer Using Vytaflex® Mold Rubber

A brief, step-by-step gallery detailing a common casting procedure featuring Vytaflex® urethane rubber being used for casting concrete.

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Making a Brush-On Mold with a Lightweight Support

Making a Brush-On Mold with a Lightweight Support

The following is a demonstration on how to make a mold of stone veneer using...

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video

How to Make a 2-Piece Core Mold: Concrete Urn Example

How to Make a 2-Piece Core Mold: Concrete Urn Example

This tutorial outlines the steps for creating a two-piece cored mold using Reoflex® 40 urethane rubber from Smooth-On.

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Pre Cast Concrete Walls Created to Rebuild New Orleans

Pre Cast Concrete Walls Created to Rebuild New Orleans

Smooth-On Materials Used As Part Of One Man's Vision To Bring Hope To Residents Of Storm-Weary New Orleans

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Making a Brush-On Mold of a 3D Hollow Model

Making a Brush-On Mold of a 3D Hollow Model

This step by step gallery demonstrates how a challenging mold of a puma head will be made using Smooth-On's Rebound 25 brush-on silicone rubber...

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