Advanced Techniques How‑To's

The next step in moldmaking. These videos and step-by-step tutorials show techniques which are for advanced users and include cavity molds, multi-part molds, and other ways to mold complicated originals. Whether you are interested in reproducing a sculpted figure, an antique picture frame, an industrial pattern, an architectural molding, a fossil, animal skin (taxidermy), the texture of a piece of fabric, or a toy, you start by making a rubber mold. Whether you want to make one or one thousand reproductions of an original, you can do it using a mold. Whether your original model is made from clay, wax, plaster, sand, concrete, stone, metal, bone or almost any material, making a rubber mold makes it possible to reproduce that model – exactly.
Advanced Techniques

EpoxAmite® Used to Create Carbon Fiber Composite Parts

EpoxAmite® Used to Create Carbon Fiber Composite Parts

Nordan is a world renowned fabricator of performance composite parts for racing cars...

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Creating a Silicone Rubber Texture Mat for GFRC Panels

Creating a Silicone Rubber Texture Mat for GFRC Panels

Granary wall inside the barn features woodgrain textures that can be duplicated onto GFRC panels for a shower install.

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Making a Star Trek Klingon Disruptor with Mold Max™ Silicone and Smooth-Cast™

Making a Star Trek Klingon Disruptor with Mold Max™ Silicone and Smooth-Cast™

This tutorial outlines making a mold of a replica Klingon Disruptor pistol from the Star Trek television series.

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How to Make a 2-Piece Core Mold: Concrete Urn Example

How to Make a 2-Piece Core Mold: Concrete Urn Example

This tutorial outlines the steps for creating a two-piece cored mold using Reoflex® 40 urethane rubber from Smooth-On.

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Making a Brush-On Mold Using Dragon Skin® Silicone Rubber

Making a Brush-On Mold Using Dragon Skin® Silicone Rubber

The extreme flexibility of Dragon Skin makes it ideal for creating one piece glove molds.

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How To Rotocast Resin for Lightweight Displays

How To Rotocast Resin for Lightweight Displays

Smooth-Cast® 65D is used in a rotocasting machine to create full-sized display heads which only weigh 2 lbs. (0.9 kgs) each.

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Molding a Complex Original Model

Molding a Complex Original Model

Molding and casting a piece with delicate detail, complex angles and severe undercuts.

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Antler Reproductions Using Reverse Molding

Antler Reproductions Using Reverse Molding

In this how-to, Tony Breedlove uses a cavity pour technique that yields perfect antler castings every time.

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Avoiding an Expensive Repair By Using EZ-Spray® Rubber

Avoiding an Expensive Repair By Using EZ-Spray® Rubber

Using EZ-Spray silicone rubber to coat a degraded steel plate - eliminating a costly repair.

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Reproducing a Native American Gravestone

Reproducing a Native American Gravestone

Read how a reproduction of this historic headstone for display at a local museum is made using brush-on urethane rubber.

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Making a Silcone Glove Mold and Faux Wood Casting

Making a Silcone Glove Mold and Faux Wood Casting

Dragon Skin® is excellent for brush on molds. A Dragon Skin® mold can be turned completely inside out without risk of tearing.

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Making a Block Mold of a Four Legged Animal

Making a Block Mold of a Four Legged Animal

This howto shows where to properly place air vents and also where to make your extraction cut line.

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Venting a Silicone Mold to Eliminate Bubbles In Casting

Venting a Silicone Mold to Eliminate Bubbles In Casting

This sequence chronicles Mr. Ross's process in successfully reproducing this model using an advanced mold making technique.

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How To Make a Silicone Severed Head Prop

How To Make a Silicone Severed Head Prop

Shell Shock® and Plasti-Paste® can be used to make a strong, inexpensive mold which can be used for casting silicones.

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Handling Large Undercuts In The Brush-On Mold Making Process

Handling Large Undercuts In The Brush-On Mold Making Process

Planning is the key to success in any mold making project...

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Molding and Rotocasting a Wooden Sculpture

Molding and Rotocasting a Wooden Sculpture

Learn how Dennis Collier Studios molds and casts stunning carved wood pieces

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Making a Polysulfide Rubber Mold of a Masterpiece

Making a Polysulfide Rubber Mold of a Masterpiece

Learn about the mold making process for casting a da Vinci horse design.

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How To Use a Glue Shim on a Challenging Model

How To Use a Glue Shim on a Challenging Model

One of the most common questions we're asked is how to create a mold from an original model that has a pass-through.

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Casting Pewter Into Mold Max® 60

Casting Pewter Into Mold Max® 60

Mold Max® 60 was developed for high-heat resistance applications.

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Making a Mold Star 16 Forensics Impression Mold

Making a Mold Star 16 Forensics Impression Mold

This mold making tutorial video demonstrates how Mold Star 16 FAST silicone can be used to take forensic impression evidence.

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Creating A Cavity Pour Mold Using Mold Max™ 30

Creating A Cavity Pour Mold Using Mold Max™ 30

Creating A Cavity Pour Mold Using Mold Max® 30

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Restoring a Rare Find Using Free Form® SCULPT

Restoring a Rare Find Using Free Form® SCULPT

For over 40 years, Tim Bennett's hobby has always been treasure hunting at garage and yard sales.

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Shrinking a Casting using NOVOCS Silicone Solvent

Shrinking a Casting using NOVOCS Silicone Solvent

A user can shrink a silicone rubber mold 18% - 22% by mixing NOVOCS silicone solvent with the silicone.

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Creating a 2-Part Silicone Mold

Creating a 2-Part Silicone Mold

In this step-by-step photo gallery, a 2-part rubber mold is made to duplicate an industrial wheel.

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Making a Silicone Mold of a Prototype Using Smooth-Sil™ 960

Making a Silicone Mold of a Prototype Using Smooth-Sil™ 960

The process of creating a very high accuracy silicone mold using platinum cure silicone.

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Make a Seamless Resin Casting Using Dragon Skin® 10 NV

Make a Seamless Resin Casting Using Dragon Skin® 10 NV

This tutorial shows how a seamless mold can be made using Dragon Skin® 10 NV silicone rubber.

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Make a One Piece Cut Mold Using SORTA-Clear® 12 Silicone Rubber

Make a One Piece Cut Mold Using SORTA-Clear® 12 Silicone Rubber

This tutorial shows how to make a one piece silicone mold out of a transparent silicone.

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Make Hollow Resin Castings Using Smooth-Cast® 57D

Make Hollow Resin Castings Using Smooth-Cast® 57D

Create a hollow resin casting using the semi rigid urethane plastic - Smooth-Cast® 57D

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Make Epoxy Flexible Using Flexer® Epoxy Flexibilizer

Make Epoxy Flexible Using Flexer® Epoxy Flexibilizer

Flexer® is an additve for Smooth-On epoxies which makes the resultant castings flexible.

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How to Make a Squish Mold for Thin-Walled Resin Casting

How to Make a Squish Mold for Thin-Walled Resin Casting

A squish mold is ideal for thin-walled castings like a model car body.

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video

Creating a High Temperature Tool Using EpoxAmite™ HT and EpoxAcoat™ HT

Creating a High Temperature Tool Using EpoxAmite™ HT and EpoxAcoat™ HT

High temperature tooling resins play an important role in creating composite parts and are a low cost alternative to metal molds.

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Creating a Replacement Car Lens Using Crystal Clear 202

Creating a Replacement Car Lens Using Crystal Clear 202

How you can replicate a tail light lens of any car using optically-clear resin.

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Creating a Kiln Formed Glass Sign for Retail Kiosks

Creating a Kiln Formed Glass Sign for Retail Kiosks

Learn how Greg Schadt of Gravity Glas Design created an amazing kiln-formed sign.

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